Tegara CAT40 1 x 6.30" Dual Contact Shrink Fit Tool Holder G2.5 30000 NEW 

 

Product Description
 
MFG SKU # 213-0308
Brand Tegara
Bore Diameter 1
Shank Size CAT40
Projection Length 6.30
End Mill Holder Style Standard
Max. RPM Balanced to G2.5 30000
TIR (Inch) 0.0001
Drawbar Thread Size 5/8x11UNC
Nose Diameter 1.73
Bore Depth 2.36
Coolant Through No

 

 
Product features

 

START TO FINISH

We optimize our process for both efficiency and accuracy by utilizing Kawasaki robotic arms to load and unload bar stock into the Mazak multi-tasking machine centers. We use JIS# SKD61 (ANSI H13) alloy steel to lay the foundation and case harden to RC 57-59 with a core of RC 34-39 to provide good core strength and maximize wear life. The core creates a dampening effect which reduces vibration in high speed milling to improve surface finish. The AT3 or better taper accuracy ensures 80% or better taper contact with spindle and using Stotz Air/Electronic Gaging for inspection on the taper. We precision grind the internal bore surface to <.0002" TIR and all bores are ground on a CNC grinder to ensure close run-out tolerance and evenly contact between the collet and the bore pocket. We use Haimer laser balancing machines to deliver a tool that can operate flawlessly at 20000 RPM and Mitutoyo or Mahr indicators to check the run out.

 shars cat40 tool holder

 

curved shrink fit holder shars cat40 tool holder shars cat40 tool holder

Mirror Finished

Taper ground to AT3 or better specification ensures 80% or more contact with spindle to reduce harmonics and improve runout tolerance

Pilot Contact

Inside bore are precision turned to engage a better contact with retention knob's pilot to increase rigidity

Taper End Face

Precision turning surface finish provide perpendicular contact with the flange of retention knob to increase rigidity

 

Dynamic Balancing

Tool holder is balanced to G2.5 30,000 RPM on a HAIMER Tool Dynamic Balancing System from Germany.  Balanced tool holder minimizes the centrifugal forces which minimize the stress on spindle bearing, minimize vibration and maximize the cutting tool's life cycle and greatly improve surface finish. 

Pre-Balance Design

Unique design feature in the flange to minimize the off-balance nature of CAT 40 taper specification.  On the shoulder under the flange, a side is mill flat to compensate the weight of the metal chips lost from forming the spherical hole in the flange.  This design allows the left side and right side of the holder to achieve 50-50 perfect weight distribution in its upright position, like the position inside a machine spindle. Symmetrical design in evenly weight distribution will minimize centrifugal force in high speed spinning and thus maximize the holder's ability to hold the cutting tool concentric to spindle rotation. 

 

.0002" Runout at 4xD Length


To achieve 3 micron or better internal bore runout, our internal bore are precision ground on Toyo CNC grinder from Japan. There is not cutting corner on this time consuming internal grinding process and the low runout would contribute to longer cutting tool life and better surface finished.

 

 

Related Products

 

SKU: 202-2612 SKU: 202-5928 SKU: 202-1518
CAT40 Universal H/V CNC Tool Holder Tightening Fixture CAT40 5/8-11 45 Pull Stud Retention Knob for Fadal Mazak Hurco Tree Spindle Taper Wipers 40

 

SKU: 202-5930 SKU: 202-5925 SKU: 202-1261A
CAT40 5/8-11 90 Pull Stud Retention Knob for Mori Seiki CAT40 5/8-11 45 Pull Stud Retention Knob for Haas Kitamura Miyano 1/2" CAT40 Integrated Precision Ball Bearng Keyless Drill Chuck

 

If you need to speak to a sales person feel free to call. We are open Monday through friday 8:30 to 5:00 est. Phone:1-630-443-3244
Email: discountmachineshop@gmail.com

 

SHIPPING: UPS Ground

Buyer pays ACTUAL UPS shipping & insurance, and a $3.00 handling fee for this item to be shipped to all states within the continental United States. Hawaii, Alaska & and other United States Territories will ship via UPS BLUE. Canada will pay actual shipping costs plus duty fees via UPS. 
We can combine other auctions or store items to save on shipping. You may ask for freight cost before buying tools. Shipment will be made the same day as your payment is received and an UPS tracking number will be email to you. If your order is being shipped to an address outside of the United States, local consumer tax and/or customs duty , brokerage charges may apply and the package's recipient may need to pay these to clear customs.

PAYMENT:
We accept : VISA, MasterCard and E-Check on PayPal.com
Illinois residents add 8% sales tax.
RETURNS:
If the item stated as brand new is found defective on arrival or incorrect item was shipped, buyer understands that the product will be repaired or replaced at seller's discretion, and be given a reasonable amount of time. Buyer is responsible for return shipping costs and insurance. Warranties are offered by the manufacturer and will be honored by the manufacturer. All shipping and handling fees will not be returned in any case.