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20 Jahre Stahlwerk

STAHLWERK DC CT 535 Plasma Cutter S

STAHLWERK Schweißgeräte - Vorteile
  • DC TIG welding devices are suitable for welding almost all materials (steel, stainless steel).
    In addition, the devices in this category are combiners with integrated plasma cutter.

    Adjustable functions and important device elements:

    DC WIG welding – direct current.
    For non-alloyed and low alloy steels, stainless steel, copper, brass and so on.
    TIG (tungsten-inert gas welding) – Welding process with many advantages: easy handling, good controllability of the arc, narrow weld zone, splash-free arc, clean weld seam ……
    HF Ignition – high-frequency ignition (HF) by TIG - TIG High Frequency.
    Non contact ignition. Reproducible welding results by HF ignition and constant welding parameters at start-up.
    Remote controllable current control with foot pedal (not included).
    Hast he advantage, that the current can be also regulated during the welding process.
    Startstrom Gas post-flow protects the tungsten electrode from excessive wear and protects the weld seam for oxidation.
    With the switch 2T/4T the operating modes oft he control can be determined. This mode provides extended control over the current flow.
    Startstrom MMA/ARC-Stick Electrode welding can be used under almost all conditions and therefore MMA welding can be described as a universal process in the welding industry.
    Anti-Stick-function prevents sticking of the stick electrode.
    In the case of a sticking of the electrode to the workpiece, the welding current is switched off.
    ARC Force – with spray arc, also called ARC Force. This allows to regulate the arc range.
    Hotstart – automatic voltage increase at start-up for better welding results.
    With the integrated Plasma Cutter 55 A  can be cut without problems all conductive metals. For example: aluminum, steel, copper, brass, titanium and so on (depending on material)
    Startstrom CUT contact - Absolutely easy-to-use HF high-frequency contact ignition.
    - A light stroke over the workpiece is sufficient.
    With all our devices, we trust in MOSFET technology from Toshiba, whose innovative solutions set new standards in welding technology.
    Startstrom Smart Cooling
    Fast cooling fan allows maximum power consumption and increases the operating time (ED) of the unit.
    Startstrom Overheating Control (O.C. - Overheating Control).
    Overheat protection starts as soon as the unit is overloaded. A yellow indicator light turns on and goes out as soon as the unit has cooled down again.
    The welding machine is connected directly to the single-phase alternating current (AC) 230 V (+ -15%), 50/60 Hz operation.
    The single-phase alternating current is to be protected in the household with a 16 A fuse.
    Startstrom S-Guard-Housing is ergonomic, robust and operationally reliable:
    - Sturdy sheet steel housing, - Shock-proof, - Hard plastic formwork,
    - Control panel conveniently accessible and easier to operate, - Intelligent fan guide.
  • Professional machine for daily use
    AC DC TIG with pulse function and MMA welding, or plasma cutting

    Power
    - TIG / MMA adjustable between 100 – 220 A
    - Plasma cutter adjustable between 10 – 55 A, cutting performance up to 14 mm (depending on the material)

    DC TIG welding machine
    For non-alloyed and low alloy steels, stainless steel, copper, brass etc.

    Gas cooled
    Hose package gas – air cooled.

    Excellent quality due to fully digital inverter technology
    The welding machine DC CT 535 PLASMA S has the most advanced inverter technology MOSFET (Toshiba). The resultant special features such as high speed and precision of the control give the devices their excellent quality in welding and cutting.

    S-Guard housing

    The long-lasting design and the demanding welding properties of the machines ensure a reliable daily use for the production welding work.

    S-GUARD
    *Picture may differ.

    S-Guard housing robust and reliable:
    - Robust steel-sheet housing
    - Hard plastic casing protects against damage
    - Shock-proof
    - High ED (duty cycle) by intelligent fan control
    - Intelligent housing design with optimized airflow

    Safety – degree of protection by enclosure IP21:
    - Protection against foreign material. Protected against solid foreign material with a diameter of 12,5 mm or mor.
    - Protection against touch: Protected against access with a finger.
    - Protection against water: Protection against dripping water.


    Inverter welding machine
    The welding inverter is an electronic welding current source. Inverter welding machines are built for all arc welding processes such as electrode, MIG/MAG, plasma and TIG welding. Depending on the power, the devices are connected one or three phases to the electric circuit.

  • The control technology fits different
    Applications and greatly improves the welding performance

    DC
    DC direct current (deutsch: Gleichstrom).
    - For light metal, for example aluminum and so on.
    - Not for light metals, e.g. Aluminum suitable (no AC).

    Bedienfeld

    TIG (tungsten inert gas) is one of most important welding
    for processing of high-alloy steel and all non-ferrous metals

    HF high-frequency ignition
    High frequency arc ignition (HF) at TIG.
    A High frequency removal advance the sparking distance between the electrode and the workpiece. There is no direct contact between the tungsten electrode and the workpiece. The tungsten electrode does not touch the work piece – so the tungsten will be prevented and the weld is not exposed any tungsten attack. Touchless ignition works in different work configurations with high reliability.

    Gas post flow
    Adjustable between 0 – 10 seconds. Protects the tungsten electrode from excessive wear and protects the weld from oxidation.
    Important to protect the welding seam from aeration and to create a gas atmosphere.

    Remote controllable
    Remote controllable current control via foot pedal (not included). The foot control mode gives you the advantage that you can control the current even during the welding process, which gives you various possibilities for the execution of the welding work.


    All our TIG welding machines are also suitable for MMA / E-hand welding.

    Anti-stick
    Shortly before the end, the system releases the set maximum current, which prevents sticking and annealing of the electrode. In the case of a sticking of the electrode to the workpiece, the welding current is switched off. The electrode does not glow and can easily be detached from the workpiece.

    ARC force
    With spray arc, also called ARC force, can be regulated the arc width.

    Hotstart
    Prevents the sticking of the stick electrode by short-term superimposition of the set welding current and warms up the weld seam start faster.


    Integrated plasma cutter CUT 55 A

    PLASMA / CUT
    With the integrated CUT 55 A, you can cut without problems all conductive metals, for example aluminum, steel, copper, brass, titanium and so on (depending on material).

    - Digital display.
    - Small cutting width.
    - Good cutting quality.
    - Switch integrated in handle.
    - Precise and very stable arc.
    - High duty cycle of 60% at 55 A.
    - Maximum energy density with minimized heat distortion.
    - Clean cuts which do not require post-processing.
    - Easy handling and low thermal spread.
    - Intelligent housing design with optimized airflow.
    - No material distortion due to heat – metal waste is minimized.
    - A plasma beam that cuts any electrically conductive meal effortlessly.
    - Powerful cutting speed, ensuring high productivity.
    - Due to the low deformation, thin sheets can be welded together again immediately.
    - Cutting performance up to 12 mm (material dependent): Construction steel ST37 up to 14 mm, V2a up to 10 mm, aluminum up to 7 – 8 mm.
    - Low operating costs due to the use of air plasma – instead of expensive gases compressed air is used.


    Overheat protectio
    Overheat protection goes on when the unit is overloaded. A yellow indicator light turns on and goes out as soon as the unit has cooled down again.

  • Output current TIG

    10-220 A

    Output current MMA

    10-220 A

    Output current Plasma /CUT

    10-55 A

    Duty cycle TIG

    60% bei 220 A

    Duty cycle MMA / ARC

    60 % at 220 A

    Duty cycle Plasma /CUT

    60 % at 55 A

    Cutting thickness (material dependent)

    14 mm

    No-load voltage

    56 V

    Degree of protection by enclosure

    IP21

    Insulation class

    F

    Mains voltage

    230 V AC (+-15%) / 1 ~ (single phase)

    Power frequency

    50/60 Hz

    Mains fuse (delay fuse)

    1 x 16 A

    Maximum input current

    27 A

    Maximum connection power

    6,4 kVA~

    Recommended generator power

    > 8 kVA / 1 ~

    Weight

    13,6 kg

    Dimensions Length x Width x Height (mm)

    500 x 220 x 430

    Mains supply

    SchuKo-Type CEE 7/7

    Norm

    IEC 60 974-1; CE



    Technical requirements Plasma / CUT Compressor:

    Required suction capacity

    80 l/min

    Required air pressure

    bis 5,0 Bar


    • The machine Stahlwerk DC CT 535 Plasma S.
    • AG 60 plasma hose, 4,5 meter.
      Plasma accessories set 3-part (installed them each one piece already in the hose package):
      - 1 nozzle (already at the plasma torch).
      - 1 electrode (already at the plasma torch).
      - 1 ceramic cap (already at the plasma torch).

      TIG Torch Package "WP-26" 4,5 m.
      TIG accessories (installed them each one piece already in the hose package):
      - 4 gas nozzles, each 1 piece in size 4,5,6,7.
      - 4 adapter sleeves, each 2 pieces in 1,6 and 2,4.
      - 4 collet body, each 2 pieces in 1,6 and 2,4.
      - 1 long back cap.
      - 1 short back cap.
      - 1 universal tungsten electrode.

      Water separator with manometer.
      Connection tube, 3 meter.
      Earth cable, 3 meter.
      Cable with electrode holder, 3 meter.



    Information for orders of machines with accessories:
    Depending on the ordered accessories, we will ship a second package with UPS. This is free for you. We want to avoid transport damage. Although both packages leave our house at the same time, in some cases, the machine comes first and the accessories are delivered one day later. This is not the rule, but it happens.