Suzuki LTZ400 Series ATV (2003-2008) Manual
Available in online access format with immediate digital delivery.
Product description
Suzuki LT-Z400 manual. Includes Color Wiring Diagrams.
Table of Contents
This Suzuki LT-Z400 Manual is 336 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Water damage / Starting the engine / Engine does not start / Poor idle speed performance / Poor, medium and high speed performance / Electrical testing / Starting system / Charging system / Ignition system / Lighting system / Fuel system / Engine overheating / Engine noises / Cylinder leakdown test / Clutch / Transmission / Suspension / Frame / Brakes CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Maintenance schedule / Pre-Ride inspection / Air box drain plug / Air filter / Engine oil / Oil pressure check / Spark plug / Spark arrestor cleaning / Fuel line inspection / Fuel tank vent hose / Carburetor / Ignition timing / Valve clearance inspection / Compression check / Control cables / Cooling system / Tires and wheels / Battery / Drive chain and sprockets / Brake system / Shock absorbers / Front suspension / Swing arm bearing inspection / Rear suspension inspection / Skid plate inspection / Specifications CHAPTER FOUR / ENGINE TOP END Break-In period / Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications CHAPTER FIVE / ENGINE LOWER END Engine / Crankcase / Crankcase seals / Crankcase bearings / Engine balancer / Oil pump / Oil strainer / Oil pressure check valve / Oil tank / Crankshaft / Cam chain and rear guide / Balancer driven gear / Primary and balancer drive gears / Specifications CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM Right crankcase cover / Clutch / Clutch release camshaft / Shift lever / Shift mechanism / Clutch cable replacement / Clutch lever replacement / Reverse shift cable replacement / Specifications CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission operation / Transmission service / Input shaft / Output shaft / Reverse gear and axle / Transmission inspection / Shift drum and forks / Specifications CHAPTER EIGHT / FUEL SYSTEM Carburetor / Throttle position sensor / Carburetor operation / Fuel valve / Throttle cable replacement / Choke cable replacement / Fuel tank / Specifications CHAPTER NINE / ELECTRICAL SYSTEM Electrical component replacement / Alternator cover / Lower idle gear / Stator assembly / Rotor and starter clutch / Starter / Starting system switches / Ignition system / Charging system / Radiator fan system / Coolant temperature warning circuit / Headlight / Taillight / Meter lights / Switches / Specifications CHAPTER TEN / COOLING SYSTEM Safety precautions / Fan and fan switch / Radiator / Thermostat / Water pump / Specifications CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Ball joint replacement / Shock absorbers / Handlebar / Steering shaft / Tires and wheels / Specifications CHAPTER TWELVE / REAR SUSPENSION Rear wheel / Rear wheel hubs / Rear axle / Rear axle housing / Sprockets / Drive chain / Shock absorber / Shock linkage / Swing arm / Specifications CHAPTER THIRTEEN / BRAKE SYSTEM Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Parking brake / clutch lever / Specifications CHAPTER FOURTEEN / BODY Retaining clips / Seat / Upper fuel tank cover / Side covers / Headlight cover / Front fender / Rear fender / Footpegs and footguard INDEX COLOR WIRING DIAGRAMS Models covered: 2003 2004 2005 2006 2007 2008 LT-Z400 LTZ400 LTZ 400 Quadsport Quad Sport Clymer Manuals Suzuki LT-Z400 Manual Clymer Manuals Suzuki LT-Z400 Online Manual LT-Z400 Quadsport (2003-2008)
Format
- Online Manual: Once purchased, an access code will be sent to you as soon as the payment is confirmed. Every Haynes Online Manual offers the same in-depth, step-by-step information as our print titles but also brings video tutorials (many of them model-specific), colour images, colour wiring diagrams, an interactive fault-finding tool... and works on any device. When you purchase an Online Manual it is yours to keep. No subscriptions, no renewals – buy it once and it’s yours to keep. Note this is not a download or PDF, this is an online access product requiring an internet connection and compatible device. Once you have redeemd your access code you don’t need to use it again as your manual will be accessed via the Subscriptions area of your Haynes.com account.
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- Troubleshooting section helps identify specific problems
- Colour wiring diagrams available for all vehicles