Yamaha PW50/80 Y-Zinger & BW80 Big Wheel Motorcycle (1981-2002) Clymer Online Ma

Available in online access format with immediate digital delivery.

Product description

Yamaha PW50 Y-Zinger, PW80 Y-Zinger and BW80 Big Wheel manual.

Table of Contents

This Yamaha motorcycle manual is 416 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Message to parents / Safety first / Cleaning parts / Handling gasoline safely / Service hints / Serial numbers / Warning labels / Torque specifications / Fasteners / Lubricants/ Sealants, cements and cleaners / Threadlocking compound / Expendable supplies / Basic hand tools / Precision measuring instruments / Test equipment / Special tools / Mechanic's tips / Ball bearing replacement / Seals / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Engine operating principles / Starting the engine / Starting difficulties / Engine starting troubles / Engine performance / Engine / Engine noises / Two-stroke leak down test / Fuel system / Electrical troubleshooting / Ignition system / Clutch and gearshift linkage / Transmission / Kickstarter / Drive train noise (PW50) / Drive train noise (BW80 and PW80) / Oil injection system / Handling/ Brakes / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Engine oil / Transmission oil / Air filter / Spark plug / Carburetor / Exhaust system / Oil pump and engine oil lines / Engine compression check / Ignition timing / Control cable lubrication / Throttle and oil pump cable adjustment / Speed limiter adjustment / Brake lubrication, inspection and cable adjustment / Final gear lubrication PW50 / Drive chain BW80 and PW80 / Front fork oil change BW80 and PW80 / Specifications

CHAPTER FOUR / ENGINE PW50
Engine identification / Engine lubrication / Exhaust system / Cylinder head / Cylinder / Piston, pin and ring / Reed valve assembly / Clutch / Primary drive gear / Kickstarter, oil pump drive gear and kick pinion gear / Transmission / Crankcase and crankshaft / break-in / Specifications

CHAPTER FIVE / ENGINE BW80 AND PW80
Engine identification / Engine lubrication / Exhaust system / Engine / Cylinder head / Cylinder / Piston, piston pin and piston ring / Reed valve assembly / Primary drive gear and oil pump drive gear / Kickstarter / External shift mechanism / Crankcase and crankshaft / Transmission / Break-in / Specifications

CHAPTER SIX / CLUTCH BW80 AND PW80
Right crankcase cover / Clutch service / Specifications

CHAPTER SEVEN / FUEL SYSTEM
Carburetor / Carburetor cleaning and inspection / Carburetor rejetting / Fuel tank and fuel valve / Throttle cables / Choke cable / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Component testing / Capacitor discharge ignition / Flywheel / CDI unit / Ignition coil / Specifications

CHAPTER NINE / OIL INJECTION SYSTEM
Oil pump cable adjustment / Oil pump bleeding / Oil pump plunger stroke adjustment / Oil pump / Oil hoses / Oil tank / Oil pump output test PW50 / Oil pump output test BW80 and PW80 / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING PW50
Front wheel / Front hub / Tire changing / Handlebar / Steering head / Front forks / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING BW80 AND PW80
Front wheel / Front hub / Handlebar / Steering head / Front forks / Tire change BW80 / Specifications

CHAPTER TWELVE / REAR SUSPENSION AND FINAL DRIVE PW50
Rear wheel / Rear arm / Final drive / Rear shock absorbers / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION BW80 AND PW80
Rear wheel / Rear hub / Final driven flange / Chain and sprockets / Tire changing / Rear shock absorber / Rear swing arm / Specifications

CHAPTER FOURTEEN / BRAKES
Drum brakes / Brake levers and cables PW50 / Front brake cable / Rear brake pedal and rod / Specifications

CHAPTER FIFTEEN / BODY
Seat, side covers and rear fender / Front fender / Rear fender / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1986 1987 1988, 1990 Yamaha BW80 BW 80 Big Wheel
1981 1982 1983, 1985 1986 1987, 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Yamaha PW50 PW 50 Y-Zinger
1983, 1985, 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Yamaha PW80 PW 80 Y-Zinger

Clymer Manuals Yamaha PW50 Y-Zinger Manual
Clymer Manuals Yamaha PW80 Y-Zinger Manual
Clymer Manuals Yamaha BW80 Big Wheel Manual

PW50 Y-Zinger (1981-1983, 1985-1987, 1990-2002)
PW80 Y-Zinger (1983, 1985, 1991-2002)
BW80 Big Wheel (1986-1988, 1990)

Format

  • Online Manual: Once purchased, an access code will be sent to you as soon as the payment is confirmed. Every Haynes Online Manual offers the same in-depth, step-by-step information as our print titles but also brings video tutorials (many of them model-specific), colour images, colour wiring diagrams, an interactive fault-finding tool... and works on any device. When you purchase an Online Manual it is yours to keep. No subscriptions, no renewals – buy it once and it’s yours to keep. Note this is not a download or PDF, this is an online access product requiring an internet connection and compatible device. Once you have redeemd your access code you don’t need to use it again as your manual will be accessed via the Subscriptions area of your Haynes.com account.

About our Online Manuals

In both Print and Online formats, Haynes Manuals provide trusted content to help you get the job done. With our Online Manual, Haynes takes automotive DIY into the digital age with the following additional benefits:

  • Available to use immediately
  • Learn shortcuts using commonly available tools
  • Video tutorial guides on popular jobs, including fault codes
  • Technical support if you need it by email and phone
  • Troubleshooting section helps identify specific problems
  • Colour wiring diagrams available for all vehicles


Haynes is a leading supplier of content, data and innovative workflow solutions for the automotive industry and home DIYers.

Founded by John Haynes in 1960, Haynes has over six decades of experience helping motorists around the world and since 2020 has been part of the InfoPro Digital Group. Haynes continues to publish its extensive and highly successful back catalogue of Workshop Manuals in print and online.

To learn more about Haynes, and for Terms & Conditions, please visit our website.

UK

FREE Tracked Standard Shipping on all UK delivery address orders.

Available for - Printed Manuals (excludes Print on Demand) and Bundles: Printed & Online

We aim to despatch all orders received before 2pm the same day (Monday – Friday). We aim to deliver your order within 3 working days.

If you haven't received your order within 7 working days of your order being marked as despatched, please do get in touch.

UK Tracked Next Day Delivery (order before 2pm Monday - Friday) for £4.99

Available for - Printed Manuals (excludes Print on Demand) and Bundles: Printed & Online

Digital Delivery – Instant access

Available for – Online Manuals, Digital Guides and Digital Editions

All of these manual formats are digitally delivered products which are accessed online. Upon completing a purchase, an email will be sent to you containing an access code and pin which when redeemed will give 24/7 access to your online accessed manual.

This also includes the Online Manual that is part of the Bundle: Printed & Online Manual where a printed book is posted and also an access code sent via email.

Why can't I find a manual for my vehicle?

Two possible reasons: it is too new, or the model range has not sold sufficiently well. We don't normally produce manuals for vehicles less than 2 years old, because for the most part they are still under warranty and being serviced by dealers. And we can't consider doing a manual until there are enough of a particular model on the road for us to be sure of covering our costs.

I can't find a manual that covers my vehicle's engine size?

Engine size data may be published in several formats. For example, an engine commonly called a 1.6 may be of a slightly different capacity - say 1595cc. Similarly, a 1.4 may be 1398cc etc.

If your vehicle's engine size has not been listed in a manuals details it means that it is not covered in a current Haynes manual.

Do your Car Manuals always cover petrol and diesel?

No. However we do cover petrol and diesel versions in one manual when possible. Sometimes the resulting book would be just too big, in which case we publish separate petrol and diesel titles. For certain models, diesel sales are insignificant, in which case we do not cover them at all. Details of the engines covered in any particular UK manual appear on the product page that you see as part of the online ordering process. Please note that US manuals cover petrol models only unless diesel is specified.

Are Haynes stopping printed Workshop Manuals?

We can confirm we have taken the commercial decision to cease publishing any new printed Workshop Manuals. However, we will continue to print and publish our extensive back catalogue of automotive and motorcycle titles.

What languages do you publish your manuals in?

Our manuals are printed in English and we publish a selection of manuals in Spanish and Swedish.

If after receiving your order you wish to cancel and return your order, you can do so within 30 days of receiving the order.

Buyers pay return postage which is not refundable.

Buyers can create a return within their account.

Orders

For any queries relating to your Haynes eBay order please send us a message directly on eBay.

Products

Our product pages include full details about the repair manuals, including what is covered and exclusions. Though if you still have any questions about a product, please send us a message directly on eBay.

Our Customer Service opening hours

Monday - Friday: 9am - 5pm
Saturday - Sunday: Closed
Bank Holidays: Closed

We aim to respond to all queries within 3 days