Bobcat 863 863 High Flow Skid Steer Service Manual 6900648 (7 - 2010)

Language - English

Format - PDF

Pages - 570

Bobcat 863, 863 High Flow Skid Steer Loaders Service Manual PDF

[07/2010]

Windows XP 32 bit, Windows 7 32 bit, Windows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit, Windows 10 32 bit, Windows 10 64 bit, Windows 11 64 bit.

This service manual provides necessary servicing and adjustment procedures for Bobcat loaders 863, 863 HF and its component parts and systems.

Service manual contains detailed diagrams and charts that help you to get a detailed description of all systems of skid steer loaders Bobcat, using which you can determine where to install details, etc.

This manual is a file PDF, that can be printed easily. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Note: this product covers 4 PDF files for Bobcat Skid Steer Loaders 863, 863HF models.

Models covered:

863, 863HF.

Serial numbers:

S/N 514425001 & Above

S/N 514525001 & Above

S/N 514625001 & Above

S/N 514411001–514424999

S/N 514511001–514524999

S/N 514611001–514624999

CONTENTS:

• FOREWORD

• SAFETY INSTRUCTIONS

• SERIAL NUMBER LOCATIONS

• DELIVERY REPORT

• BOBCAT LOADER IDENTIFICATION

• PREVENTIVE MAINTENANCE

•     AIR CLEANER SERVICE

•     ALTERNATOR BELT

•     BOB-TACH

•     COOLING SYSTEM

•     ENGINE LUBRICATION SYSTEM

•     FAN GEARBOX

•     FINAL DRIVE TRANSMISSION (Chain Case)

•     FUEL SYSTEM

•     HYDRAULIC/HYDROSTATIC SYSTEM

•     LIFT ARM SUPPORT DEVICE

•     LIFTING AND BLOCKING THE LOADER

•     LUBRICATING THE LOADER

•     OPERATOR CAB

•     REMOTE START SWITCH

•     SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND Controls)

•     SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)

•     SEAT BAR RESTRAINT SYSTEM (MECHANICAL HAND CONTROLS)

•     SERVICE SCHEDULE

•     TIRE MAINTENANCE

•     TOWING THE LOADER

•     TRANSPORTING THE LOADER

• HYDRAULIC SYSTEM

•     BICS™ CONTROL VALVE

•     BICS™ VALVE ASSEMBLY

•     CONTROL PEDALS

•     HYDRAULIC CONTROL VALVE

•     HYDRAULIC CYLINDER

•     HYDRAULIC FLUID RESERVOIR

•     HYDRAULIC PUMP

•     HYDRAULIC SYSTEM INFORMATION

•     HYDROSTATIC FILTER HOUSING

•     LIFT ARM BY–PASS CONTROL VALVE

•     LIFT CYLINDER(S)

•     MAIN RELIEF VALVE

•     MAIN RELIEF VALVE (Advanced Hand Control)

•     PEDAL INTERLOCK LINKAGE

•     REAR AUXILIARY DIVERTER

•     SELECT VALVE 863H

•     TILT CYLINDER

•     TROUBLESHOOTING

• HYDROSTATIC SYSTEM

•     CHARGE PUMP (M44)

•     CONTROL TOWER (M46 Pump & AHC)

•     DRIVE BELT

•     DRIVE BELT SHIELD

•     DRIVE BELT TENSIONER PULLEY

•     FRONT PANEL (M44 Hydraulic Pump)

•     FRONT PANEL (M46 Pump & AHC)

•     HYDRAULIC/HYDROSTATIC OIL COOLER

•     HYDROSTATIC MOTOR

•     HYDROSTATIC PUMP (M46)

•     HYDROSTATIC PUMP (M44)

•     HYDROSTATIC SYSTEM INFORMATION

•     MOTOR CARRIER

•     SOLID STEERING LINKAGE NEUTRAL ADJUSTMENT (M46 Pump)

•     STEERING LEVERS (M44 Pump)

•     STEERING LEVERS (M46 Pumps & AHC)

•     STEERING LINKAGE (M44 Pump)

•     TROUBLESHOOTING

DRIVE SYSTEM

•     AXLE SEAL

•     AXLE, SPROCKET AND BEARINGS

•     Chain Case FLUID

•     DRIVE CHAIN

•     FRONT Chain Case COVER

•     PARKING BRAKE DISC

•     PARKING BRAKE PEDAL

•     REAR Chain Case COVER

• MAIN FRAME

•     BOB–TACH

•     FUEL TANK

•     LIFT ARMS

•     OPERATOR CAB

•     OPERATOR CAB GAS CYLINDER

•     OPERATOR SEAT

•     REAR DOOR

•     REAR GRILL

•     SEAT BAR

• ELECTRICAL SYSTEM

•     ALTERNATOR

•     BATTERY

•     ELECTRICAL SYSTEM INFORMATION

•     FRONT LIGHTS

•     RELAY SWITCHES

•     STANDARD INSTRUMENT PANEL

•     STARTER

•     TROUBLESHOOTING

•     WIRING SCHEMATICS

• ENGINE SERVICE

•     AIR CLEANER HOUSING

•     AIR CLEANER HOUSING

•     BLOWER FAN

•     BLOWER HOUSING/FAN GEARBOX

•     CAMSHAFT BEARINGS

•     CONNECTING ROD

•     CONTROL ROD GUIDE BUSHING

•     CRANKSHAFT

•     CRANKSHAFT GEAR MOUNTING BOLT

•     CYLINDER HEAD

•     CYLINDER LINERS

•     DEUTZ ENGINE TOOLS

•     ENGINE

•     ENGINE MOUNTS

•     ENGINE MUFFLER

•     ENGINE OIL COOLER

•     ENGINE SPEED CONTROL

•     FAN DRIVE TENSION PULLEY

•     FAN GEARBOX

•     FLYWHEEL

•     FLYWHEEL HOUSING

•     FRONT COVER

•     FUEL INJECTOR

•     FUEL INJECTION PUMP

•     GLOW PLUGS

•     PISTON AND PISTON PIN

•     REAR COVER SEAL

•     RECONDITIONING THE ENGINE

•     ROCKER ARM AND SHAFT

•     TIMING BELT

•     TROUBLESHOOTING

•     TURBOCHARGER

•     VALVE CLEARANCE

•     VALVE TIMING

• SYSTEM ANALYSIS

•     BICS™ (With Press To Operate Button)

•     BICS™ (Without Press To Operate Button)

•     BICS™ SYSTEM CONTROLLER

•     BOSS® DIAGNOSTIC TOOL

•     BOSS® INSTRUMENT PANEL

•     ELECTRICAL/HYDRAULIC CONTROLS REFERENCE

•     MONITOR SERVICE CODES

•     OPERATION SENSING SYSTEM UNIT

•     PWM CONTROL HANDLE

•     PWM ELECTRIC SOLENOID

•     PWM MODULE

•     PWM TROUBLESHOOTING

•     RPM SENSOR

•     SEAT BAR SENSOR

•     SEAT SENSOR

•     SENDER AND SENSOR

•     TRACTION LOCK

•     TRACTION LOCK CONTROL SYSTEM

•     TRACTION LOCK CONTROL SYSTEM

•     TROUBLESHOOTING THE BOSS® & L.C.D. DISPLAY

• SPECIFICATIONS

•     DECIMAL & MILLIMETER EQUIVALENTS

•     ENGINE SPECIFICATIONS

•     ENGINE TORQUE

•     HYDRAULIC CONNECTION SPECIFICATIONS

•     HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS

•     LOADER SPECIFICATIONS

•     STANDARD TORQUE SPECIFICATIONS FOR BOLTS

•     TORQUE SPECIFICATIONS FOR LOADER

•     U.S. TO METRIC CONVERSION

• ADVANCE HAND CONTROL SYSTEM (A.H.C)

•     ACTUATORS

•     ACTUATOR VOLTAGE TEST

•     A.H.C. COMPONENTS

•     A.H.C./PWM CONTROLLER

•     A.H.C. HANDLE

•     A.H.C. STEERING LEVER

•     BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)

•     BICS™ VALVE

•     HANDLE CONTROL UNIT

•     HANDLE CONTROL UNIT TEST

•     HYDRAULIC CONTROL VALVE

•     SWITCH HANDLE

•     TROUBLESHOOTING (AHC)

•     WIRING SCHEMATICS – WITH ADVANCED HAND CONTROL OPTIONS

This Bobcat 863 863 High Flow Skid Steer Service Manual 6900648 (7 - 2010) is a valuable resource for those who operate or maintain this heavy equipment. With in-depth information on the model year, equipment type, and equipment make, this manual provides detailed instructions for keeping the skid steer loader in top condition.

The manual is compatible with both manual and high flow types and has been manufactured in the United States to ensure it meets the highest standards. Whether you are looking for maintenance tips or troubleshooting techniques, this Bobcat service manual has got you covered. Get your hands on this manual today and keep your skid steer loader running smoothly.