Honda XR650R Motorcycle (2000-2007) Service Repair Manual

Available in printed manual format and as a bundle of a printed manual and online access formats.

Table of Contents

This Honda motorcycle manual is 318 pages. Quick Reference Data Chapter One / General Information Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications Chapter Two / Troubleshooting Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive train noise / Electrical testing / Front suspension and steering / Brakes / Specifications Chapter Three / Lubrication, Maintenance and Tune-Up Pre-ride inspection / Maintenance and service intervals / Tune-up / Test ride / Air filter / Crankcase breather inspection / Engine oil and filter / Engine and frame oil strainer screens / Compression test / Ignition timing / Spark plug / Valve clearance / Decompressor adjustment / Fuel hose and fuel strainer screen inspection / Throttle cable / Engine idle speed / Pulse secondary air injection (PAIR) system / Spark arrestor cleaning / Control cable inspection and lubrication / Drive chain and sprockets / Specifications Chapter Four / Engine Top End and Exhaust System Cylinder head cover Camshaft and cam chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston and rings / Cylinder stud / Decompressor cable / Specifications Chapter Five / Engine Lower End Removal and installation / Oil pipes and oil strainer screen / Crankcase / Crankcase seal and bearing / Shift shaft / Balancer shaft / Crankshaft / Specifications Chapter Six / Clutch and Primary Drive Clutch cover / Clutch release lever / Right crankcase cover / Oil strainer screen / Oil pump / Check valve / Primary drive gear / Cam chain, drive sprocket and rear chain guide / Kickstarter and kick idle gear / External shift mechanism / Clutch cable / Specifications Chapter Seven / Transmission and Internal Shift Mechanisms Mainshaft / Countershaft / Inspection / Internal shift mechanism / Specifications Chapter Eight / Fuel and Emission Control Systems Fuel tank / Fuel valve / Air box / Carburetor / Float level / Pilot screw (idle drop procedure) / High altitude adjustment / Rejetting / Throttle cable replacement / Crankcase breather system / Pulse secondary air injection (PAIR) system / Specifications Chapter Nine / Electrical System Connectors / Left crankcase cover / Stator and ignition pulse generator / Flywheel / Ignition system testing / Ignition timing / Ignition coil / Ignition control module (ICM) / Engine stop switch / Lighting system testing / AC regulator / Headlight / Taillight / Wiring diagram / Specifications Chapter Ten / Cooling System Cooling system safety / Cooling system inspection / Pressure test / Radiators / Coolant reserve tank / Thermostat / Water pump / Specifications Chapter Eleven / Wheels and Drive Chain Front wheel / Tripmeter gear unit / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing / Specifications Chapter Twelve / Front Suspension and Steering Handlebar / Handlebar grip replacement / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service and adjustment / Specifications Chapter Thirteen / Rear Suspension Shock absorber / Shock linkage / Swing arm / Rear suspension adjustment / Specifications Chapter Fourteen / Brakes Service / Brake bleeding / Brake fluid draining and flushing / Front and rear brake pads / Front and rear brake caliper / Front and rear master cylinder / Brake hose / Brake pedal / Brake disc / Specifications Chapter Fifteen / Body and Subframe Seat / Side covers / Radiator shrouds / Skid plate / Front visor / Tripmeter and cable / Footpeg and mounting bracket / Sidestand / Subframe / Specifications Color Wiring Diagram Clymer Manuals Honda XR650R Manual Clymer Manuals Honda XR650R online Manual 2000 2001 2002 2003 2004 2005 2006 2007 XR650R XR650 R XR 650 R XRR Dual Sport Dualsport

Formats

  • Printed Manual: The printed paper version of our manual delivered to you.
  • Bundle; Print & Online: You will receive both Online Manual access, and the Printed Manual.

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