| Features/Components | Balanset-1A Full Kit | Balanset-1A OEM |
|---|---|---|
| Balanset-1A Interface Unit |  | |
| Vibration Sensors (x2) | | |
| Software | | |
| Optical Sensor (Laser Tachometer) | | |
| Magnetic Stand | |  |
| Scale | | |
| Plastic Transportation Case | | |
- “” indicates the component is included in the kit.
- “” indicates the component is not included in the kit.
Portable Balancer Overview
The Balanset-1A is a dual-channel vibration balancing and analysis device designed to work with a variety of rotor types including crushers, fans, mulchers, augers on combines, shafts, centrifuges, turbines and many others. It provides high precision and efficient balancing through a range of advanced features and technologies.
Features:
The Balanset-1A device offers a comprehensive range of functionalities for rotor balancing and vibration analysis:
Vibrometer Mode:
- Tachometer: Accurately measures rotational speed (RPM).
- Phase: Determines the vibration signal’s phase angle for precise analysis.
- 1x Vibration: Analyzes the fundamental frequency component.
- FFT Spectrum: Offers detailed frequency spectrum analysis of vibration signals.
- Overall Vibration: Monitors overall vibration levels.
- Measurement Log: Saves measurement data for further analysis.
Balancing Mode:
- Single Plane Balancing: Reduces vibration by balancing rotors in a single plane.
- Two Plane Balancing: Achieves dynamic balancing by balancing rotors in two planes.
- Polar Graph: Accurately places weights by visualizing imbalance in a polar graph.
- Restore Last Session: Resumes previous balancing sessions for convenience.
- Tolerance Calculator (ISO 1940): Computes acceptable balancing tolerances according to ISO 1940.
- Grinding Wheel Balancing: Utilizes 3 counterweights for balancing grinding wheels.
Charts:
- Overall Charts: Visual representation of overall vibration.
- 1x Charts: Displays vibration patterns of the fundamental frequency component.
- Harmonic Charts: Indicates the presence and impact of harmonic frequencies.
- Spectrum Charts: Graphical representation of the frequency spectrum for detailed analysis.
Additional Capabilities:
- Archive: Stores and retrieves past balancing sessions.
- Reports: Generates detailed reports of balancing outcomes.
- Re-balancing: Facilitates the repetition of the balancing process with saved data.
- Serial Production Balancing: Suitable for rotor balancing in serial production.
Balanset-1A also supports both Imperial and Metric systems, ensuring global compatibility and convenience.
Specifications:
- 2x Vibration Sensors (Vibro Accelerometers, cable length 4m, optional 10m)
- 1x Optical Sensor (Laser Tachometer, distance: 50 to 500mm, cable length 4m, optional 10m)
- 1x USB Interface Module with Software for PC Connection
- Software Capabilities: Measures vibration, phase angle, and calculates the value and angle of the correction mass.
Details:
- Amplitude Vibration Range: 0.05-100 mm/sec
- Vibration Frequency Range: 5 – 300 Hz
- Accuracy: 5% of Full Scale
- Correction Planes: 1 or 2
- Rotation Speed Measurement: 150-60,000 rpm
- Phase Angle Measurement Accuracy: ±1 degree
- Power: 140-220VAC, 50Hz
- Weight: 4 KG
2. Prepare to work. Software and hardware setup for two-plane balancing. 2.1 Driver installation 2.2 Sensor installation Connect cables  fig.1 Two-plane balancing scheme Install reflector mark on the rotor and check RPM value on the phase sensor when rotor rotate.  
fig.2 Phase sensor settings
3. Balancing procedure
 fig.3 Main window for two-plane balancing
fig.4 Balansing settings Then make step-by-step operations as shown in the Table 1 below. |
| Table 1. Step-by-step operations
Run 0 - Start-up without test weight. 2. Run the machine at its operating speed (be sure that operating speed is far from resonance frequency of construction) 3. Click on F9-Start and measure the vibration level and phase angle in turn without test weight. Duration of the measuring process may amounts 2-10 sec.
fig.7 Two plane balancing window. Original vibration |
Run 1 - Test weight in plane 1 4. Stop the machine and mount a test weight of suitable size arbitrarily in plane 1. 5. Start up the machine, click on F9-Run and measure the new vibration level and phase angle. Duration of the measuring process may amounts 2-10 sec. 6. Stop the machine and remove the test weight  fig.8 Two plane balancing. Vibration after balancing |
Run 2 - Test weight in plane 2 7. Mount a trial weight of suitable size in plane 2 . 8. Start the machine again, click on F9-Runand measure the vibration level and phase angle once more. 9. Stop the machine and remove the test weight  fig.9 Two plane balancing. Vibration after trim balancing |
Step 4 - Calculation 10. The values of the correction weights and angles required will be calculated automatically and shown in popup form. 
fig.5 Two plane balancing. Correction weights calculation 
fig.6 Two plane balancing. Correction weight mounting |
RunC 11. Mount the correction (balance) weights at the positions indicated in popup form at the same radius as the test (trial) weights (as shown in the figure in right column). 12. Start up the machine again and measure the amount of residual unbalance in the rotor , to see how successful the balancing job has been .
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