Product Image
    Product Details
  • 489 Pages
  • Paperback
  • Black and White
  • Published in 2005
  • Part of the Clymer Motorcycle Series
Clymer Suzuki GSX-R1000 2001 to 2004

    Features:
  • 2001-2004 SUZUKI GSX-R1000

Clymer repair manuals are written specifically for the do-it-yourselfer. With step-by-step procedures, detailed photography and extensive use of exploded views, each manual is based on the complete disassembly of the machine. Unlike OEM manuals, which are purposely designed for the professional technician, with an impressive array of specialized tools, equipment and knowledge, Clymer manuals are designed for the first-time user.

Each Clymer repair manual provides step-by-step procedures based upon the complete disassembly of the machine. This hands-on experience combined with extensive research results in a manual that is both user-friendly and detailed. Hundreds of original photos and illustrations guide the reader through every job.

Whether you’re interested in routine maintenance tasks, troubleshooting, or more extensive repairs, the in-depth coverage provides indispensable information about your vehicle. Clymer manuals can save you money in maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job. This manual includes the following chapters:

  • Quick Reference Data
  • General Information
  • Troubleshooting
  • Periodic Maintenance and Lubrication
  • Engine
  • Clutch and Transmission
  • Fuel and Exhaust Systems
  • Electrical System
  • Cooling System
  • Front Suspension and Steering
  • Rear Suspension and Final Drive
  • Brakes
  • Frame Supplement
  • Index
  • Color Wiring Diagrams

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

Table of Contents
  • QUICK REFERENCE DATA
  • CHAPTER ONE - GENERAL INFORMATION
  • CHAPTER TWO - TROUBLESHOOTING
  • CHAPTER THREE - LUBRICATION, MAINTENANCE AND TUNE-UP
    • Maintenance schedule intervals
    • Tune-up
    • Ignition timing
    • Valve clearance
    • Spark plugs
    • Engine oil and filter
    • Engine oil pressure test
    • Throttle cable free play
    • Idle speed adjustment
    • Fast idle speed
    • Synchronization
    • Specifications
  • CHAPTER FOUR AND FIVE - ENGINE
    • Cylinder head cover
    • Camshaft
    • Cam chain tensioner
    • Cam chain, chain guides and timing rotor
    • Cylinder head
    • Valve lifter and shim
    • Valves and valve components
    • Pistons and cylinder block
    • Removal Installation
    • Starter idler cover
    • Starter clutch and gears
    • Alternator cover
    • Flywheel
    • Oil pump
    • Oil cooler
    • Oil pan and strainer
    • Crankcase
    • Crankshaft
    • Balancer shaft
    • Connecting rod
    • Piston and piston rings
    • Engine break-in
    • Specifications
  • CHAPTER SIX - CLUTCH
    • Clutch cover
    • Clutch release mechanism
    • Cable replacement
    • Lever assembly
    • Specifications
  • CHAPTER SEVEN - TRANSMISSION, SHIFT MECHANISM AND ENGINE SPROCKET
    • Engine sprocket cover
    • Engine sprocket
    • Shift pedal
    • footrest
    • External shift mechanism
    • Internal shift mechanism
    • Transmission
    • Specifications
  • CHAPTER EIGHT - AIR, FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
    • Fuel tank
    • Fuel pump
    • Fuel pump relay
    • Pressure regulator
    • Air filter housing
    • Throttle bodies
    • Fuel injectors
    • Throttle position TP sensor
    • Secondary throttle position STP sensor
    • Secondary throttle valve actuator STVA
    • Throttle cable
    • Fast idle
    • Atmospheric pressure AP sensor
    • Camshaft position CMP sensor
    • Engine coolant temperature ECT sensor
    • Intake air pressure IAP sensor
    • Intake air temperature IAT sensor
    • Tip over TO sensor
    • Exhaust system
    • Exhaust control valve
    • Exhaust control valve actuator EXCVA
    • Evaporative emissions control system
    • PAIR system
    • Self-diagnosis fuel injection
    • Troubleshooting
    • Specifications
  • CHAPTER NINE - ELECTRICAL SYSTEM
    • Electrical basics
    • Electrical connectors
    • Battery
    • Charging system
    • Voltage regulator
    • rectifier
    • Stator coil
    • Ignition system
    • Crankshaft position (CKP) sensor
    • Ignition coil
    • plug cap
    • Starting system
    • Starter motor
    • Starter relay
    • Sidestand switch
    • Gear position GP sensor
    • Turn signal sidestand relay
    • Lighting system
    • Horn
    • Meter assembly
    • Speed sensor
    • Oil pressure switch
    • Switches
    • Fuses
    • Specifications
  • CHAPTER TEN - COOLING SYSTEM
    • Hoses and hose clamps
    • Cooling system inspection
    • Coolant reservoir
    • Radiator
    • Thermo switch
    • Radiator fan
    • Radiator fan relay
    • Thermostat
    • Water pump
    • Specifications
  • CHAPTER ELEVEN - WHEELS, TIRES AND DRIVE CHAIN
    • Front and rear wheel
    • Rear coupling and rear sprocket
    • Bearing inspection
    • Front and rear hub
    • Wheel balance
    • Tires
    • Tire repair and changing
    • Drive chain
    • Specifications
  • CHAPTER TWELVE - FRONT SUSPENSION AND STEERING
    • Handlebars
    • Left grip
    • Steering head and stem
    • Steering head bearing race
    • Steering stem race
    • Steering damper
    • Front fork
    • Specifications
  • CHAPTER THIRTEEN - REAR SUSPENSION
    • Shock absorber
    • Suspension linkage
    • Swing arm
    • Swing arm pivot boss
    • Specifications
  • CHAPTER FOURTEEN - BRAKES
    • Brake fluid bleeding and draining
    • Brake pad inspection
    • Front and rear caliper
    • Front and rear master cylinder
    • Brake pedal footpeg assembly
    • Brake disc
    • Brake hose
    • Specifications
  • CHAPTER FIFTEEN - BODY AND FRAME
    • Body panel fasteners
    • Rider seat
    • Passenger seat
    • tail cover
    • Front engine cover
    • Center cover
    • Bracket cover
    • Mirror
    • Windshield
    • Front fairing
    • Fairing bracket
    • Intake duct
    • Side fairing
    • Tail piece
    • Front fender
    • Sidestand
    • Specifications
  • INDEX
  • WIRING DIAGRAMS