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    Product Details
  • 472 Pages
  • Paperback
  • Black and White
  • Published in 2013
  • Part of the Clymer Motorcycle Series
Clymer Yamaha V-Max 1985 to 2007

  • This Clymer repair manual covers the 1985 - 2007 Yamaha V-Mzx VMX12.

Clymer repair manuals are written specifically for the do-it-yourselfer. With step-by-step procedures, detailed photography and extensive use of exploded views, each manual is based on the complete disassembly of the machine. Unlike OEM manuals, which are purposely designed for the professional technician, with an impressive array of specialized tools, equipment and knowledge, Clymer manuals are designed for the first-time user.

Each Clymer repair manual provides step-by-step procedures based upon the complete disassembly of the machine. This hands-on experience combined with extensive research results in a manual that is both user-friendly and detailed. Hundreds of original photos and illustrations guide the reader through every job.

Whether you’re interested in routine maintenance tasks, troubleshooting, or more extensive repairs, the in-depth coverage provides indispensable information about your vehicle. Clymer manuals can save you money in maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job. This manual includes the following chapters:

  • Quick Reference Data
  • General Information
  • Troubleshooting
  • Periodic Maintenance and Lubrication
  • Engine
  • Clutch and Transmission
  • Fuel and Exhaust Systems
  • Electrical System
  • Cooling System
  • Front Suspension and Steering
  • Rear Suspension and Final Drive
  • Brakes
  • Frame Supplement
  • Index
  • Color Wiring Diagrams

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

Table of Contents
QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / VIN numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Engine leakdown test / Clutch / Gearshift linkage / Transmission / Final drive / Carburetor / Fuel pump (1985-1992 models) / Fuel pump (1993-on models) / V-Boost troubleshooting / Electrical test equipment / Basic electrical test procedures / Electrical system / Front suspension and steering / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Oil type / Grease type / Maintenance intervals / Cylinder numbering and firing order / Periodic lubrication / Battery / Tune-up / Air filter / Spark plugs / Engine compression test / Ignition timing / Valve clearance / Fuel system / Throttle cable / Emissions control systems / Brakes / Shift pedal adjustment / Clutch / Cooling system / Steering head bearings / Front suspension / Rear suspension / Tires and wheels / Fasteners

CHAPTER FOUR / ENGINE TOP END
Servicing engine in the frame / Cylinder head covers / Camshafts / Cam sprocket / Cylinder heads / Valves and valve components /

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in the frame / Engine removal and installation / Crankcase breather cover / Alternator cover / Stator and pickup coils / Flywheel / Starter clutch / Starter gears / Oil pan / Oil pump / Main oil gallery / Piston/connecting rod assembly / Pistons and piston rings / Crankcase / Crankshaft and cam chain / Balancer shaft / Break-in

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch bleeding and draining / Clutch cover / Master and slave cylinder / External shift mechanism / Hose replacement

CHAPTER SEVEN / TRANSMISSION, MIDDLE GEAR AND INTERNAL SHIFT MECHANISM
Shift pedal / Middle gearcase cover / Internal shift mechanism / Middle drive gear assembly / Middle gear backlash adjustment / Rounding shim thickness measurements / Middle gear alignment / Middle driven gear assembly

CHAPTER EIGHT / AIR/FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Fuel tank / Fuel filter / Fuel pump / Fuel pump relay / Fuel pump testing / Air box / Carburetor operation / Carburetor / Carburetor cleaning and inspection / Carburetor adjustments / Throttle cable / Throttle cable adjustment / V-Boost assembly / V-Boost servomotor / V-Boost control unit / V-Boost adjustment / V-Boost testing / Evaporative emission control system / Exhaust system

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical connectors / Battery terminal / Frame neck / Electrical bracket / Charging system / Stator / Voltage regulator/rectifier / Ignition system / Ignition coil / Pickup coil / Spark plug cap / Diode / Pressure sensor / Ignitor unit / Ignition timing / Starting system / Starter / Starter relay / Starting circuit cutoff relay / Lighting system / Headlight / Meter assembly / Taillight / Signal system / Brake light / Turn signals / Flasher relay / Horn / Indicator lights / Switches / Wiring connectors / Fuses

CHAPTER TEN / COOLING SYSTEM
Hoses and clamps / Cooling system check / Water pump / Thermostat housing and drain cock assembly / Coolant reservoir / Coolant manifold / Radiator / Fan assembly / Thermoswitch / Temperature sender

CHAPTER ELEVEN / WHEELS AND TIRES
Motorcycle stand / Brake rotor protection / Front wheel / Front hub / Rear wheel / Rear hub / Wheel balance / Tire repair / Tire changing

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Front fork / Handlebar / Steering head / Steering head bearing races / Lower bearing inner race replacement

CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Swing arm / Final gearcase

CHAPTER FOURTEEN / BRAKES
Brake service / Preventing brake fluid damage / Brake bleeding / Brake fluid draining / Brake pad replacement / Front brake caliper / Front brake master cylinder / Rear brake caliper / Rear brake master cylinder / Footpeg/brake lever assembly / Brake disc / Brake hose replacement

CHAPTER FIFTEEN / BODY
Top cover / Front side cover / Side cover / Rider footpeg / Passenger footpeg / Rider seat / Passenger seat / Front fender / Rear fender

INDEX

COLOR WIRING DIAGRAMS Models covered: 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Yamaha V-Max VMax VMX1200 VMX 1200 VMX12


Clymer Manuals Yamaha V-Max VMX12 Manual
Clymer Manuals Yamaha V-Max VMX12 Online Manual


V-Max VMX12 (1985-2007)