Product Image
    Product Details
  • 431 Pages
  • Paperback
  • Black and White
  • Published in 2007
  • Part of the Clymer Motorcycle Series
Clymer Suzuki 1500 Intruder/Boulevard C90 (1998 to 2009)

    Features:
  • 2006-2009 SUZUKI Boulevard C90 / C90T (VL1500)
  • 1998-2005 SUZUKI Intruder LC 1500 (VL1500)

Clymer repair manuals are written specifically for the do-it-yourselfer. With step-by-step procedures, detailed photography and extensive use of exploded views, each manual is based on the complete disassembly of the machine. Unlike OEM manuals, which are purposely designed for the professional technician, with an impressive array of specialized tools, equipment and knowledge, Clymer manuals are designed for the first-time user.

Each Clymer repair manual provides step-by-step procedures based upon the complete disassembly of the machine. This hands-on experience combined with extensive research results in a manual that is both user-friendly and detailed. Hundreds of original photos and illustrations guide the reader through every job.

Whether you’re interested in routine maintenance tasks, troubleshooting, or more extensive repairs, the in-depth coverage provides indispensable information about your vehicle. Clymer manuals can save you money in maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job. This manual includes the following chapters:

  • Quick Reference Data
  • General Information
  • Troubleshooting
  • Periodic Maintenance and Lubrication
  • Engine
  • Clutch and Transmission
  • Fuel and Exhaust Systems
  • Electrical System
  • Cooling System
  • Front Suspension and Steering
  • Rear Suspension and Final Drive
  • Brakes
  • Frame Supplement
  • Index
  • Color Wiring Diagrams

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

Table of Contents
  • CHAPTER ONE - GENERAL INFORMATION
  • CHAPTER TWO - TROUBLESHOOTING
  • CHAPTER THREE - LUBRICATION, MAINTENANCE AND TUNE-UP
    • Air filter
    • Compression test
    • Spark plugs
    • Engine oil and filter
    • Engine oil pressure test
    • Fuel filter
    • Auto-decompression cable
    • Engine idle speed
    • Fast idle speed
    • Throttle valve synchronization
    • Emission control systems
    • Control cables
  • CHAPTER FOUR AND FIVE- ENGINE
    • Removal Installation
    • Cylinder head side cap
    • Cylinder head cover
    • Hydraulic lifters
    • Camshafts
    • Cylinder and head
    • Cam chains and rear chain guides
    • Valves and components
    • Piston and rings
    • Alternator cover
    • Flywheel
    • Starter clutch and gears
    • Oil cooler
    • Oil pressure switch
    • Oil pressure relief valve
    • Oil pump gear
    • Oil pump
    • Crankcase
    • Crankshaft
    • Connecting rod
    • Engine break-in
  • CHAPTER SIX - CLUTCH AND PRIMARY DRIVE GEAR
    • Clutch cover
    • Master cylinder
    • Release cylinder
    • Line
    • Primary drive gear
  • CHAPTER SEVEN - TRANSMISSION, SHIFT MECHANISM AND SECONDARY GEAR
    • Shift lever
    • Shift pedal
    • footrest
    • External and internal shift mechanism
    • Secondary gear cover
    • Secondary drive and driven gear
  • CHAPTER EIGHT - AIR - FUEL, EXHAUST AND EMISSIONS SYSTEMS
    • Air filter housing
    • Fuel tank
    • Fuel pump
    • Fuel level sender
    • Fuel shutoff valve
    • Fuel inlet valve
    • Catch tank
    • Tank pressure control TPC valve
    • Carburetors Pilot screw
    • Throttle position TP sensor
    • Throttle cable replacement
    • Starter cable
    • Exhaust system
    • Evaporative emissions control system
    • Engine side box
    • PAIR system
  • CHAPTER NINE - FUEL INJECTION SYSTEM
    • Fuel tank
    • Fuel pump
    • Fuel pump relay
    • Fuel level sender
    • Air filter housing
    • Throttle bodies
    • Fuel injectors
    • Throttle position TP sensor
    • Secondary throttle position STP sensor
    • Secondary throttle valve actuator STVA
    • Throttle cable replacement
    • Fast idle speed
    • Intake air pressure IAP sensor
    • Intake air temperature IAT sensor
    • Engine oil temperature EOT sensor
    • Heated oxygen O2 sensor
    • Tip over TO sensor
    • Exhaust system
    • Evaporative emissions control system
    • Engine side box
    • PAIR system
    • Diagnostic system
  • CHAPTER TEN - ELECTRICAL SYSTEM
    • Electrical component replacement
    • Electrical connectors
    • Battery
    • Charging system
    • Voltage regulator
    • rectifier
    • Stator
    • Ignition system
    • Signal generator
    • MAP sensor
    • Crankshaft position CKP sensor
    • Ignition coil
    • Igniter unit
    • Electronic control module ECM
    • Starting system
    • Starter
    • Starter relay
    • Sidestand
    • Neutral switch
    • Gear position GP sensor
    • Turn signal
    • Auto-decompression
    • Lighting
    • Horn
    • Speedometer
    • Speed sensor
  • CHAPTER ELEVEN - WHEELS, HUBS AND TIRES
  • CHAPTER TWELVE - FRONT SUSPENSION AND STEERING
    • Fork
    • Handlebar
    • Grip
    • Steering head and stem
  • CHAPTER THIRTEEN - REAR SUSPENSION AND FINAL DRIVE
    • Shock absorber
    • Suspension linkage
    • Swing arm
    • Bearing
    • race replacement
    • Final drive
  • CHAPTER FOURTEEN - BRAKES
    • Brake bleeding and fluid draining
    • Brake pads
    • Caliper
    • Front and rear master cylinder
    • Brake hose
    • Brake disc
    • Brake pedal
    • Footrest
  • CHAPTER FIFTEEN - BODY AND FRAME
    • Seats
    • Steering head cover
    • Meter cover
    • Upper cover
    • Side cover
    • Sidestand
    • Tool box
    • Fender
  • COLOR WIRING DIAGRAMS