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Product Details

299 Pages
Paperback
Black and White
Published in 2009
2nd Edition
Part of the Clymer ATV Series

Clymer Yamaha Grizzly 660 (2002 to 2008)
By Jay Bogart

Models Covered

YAMAHA Grizzly 660 (2002-2008)

Clymer ATV/Quad repair manuals are written specifically for the do-it-yourselfer.

Whether it’s simple maintenance or more extensive repairs involving engine and transmission disassembly, these manuals provide the information you need to maintain, troubleshoot and repair your quad or ATV.

With step-by-step procedures, detailed photography and extensive use of exploded parts views, each manual is based on the complete disassembly of the machine. Unlike OEM “factory” manuals, which are purposely designed for the professional ATV technician, Clymer manuals are designed for the first-time user.

Table of Contents

Chapter One - General Information
Chapter Two - Troubleshooting
Chapter Three - Lubrication, Maintenance and Tune-Up
- Pre-ride inspection
- Engine break-in
- Battery
- Engine oil and filter
- Final drive
- Front differential
- Air filter
- Front drive shaft lubrication
- Rear suspension pivot lubrication
- Control cable lubrication
- Fastener inspection
- Speed limiter adjustment
- Axle boot inspection
- Drain inspection
- Cooling system
- Exhaust system
- Fuel system
- Drive belt inspection
- Control cable adjustment
- Brake system
- Tire inspection
- Tune-up
- Valve clearance
- Carburetor adjustment
- Ignition timing
- Compression test
- Spark plug
- Specifications
Chapter Four - Engine Top End
- Exhaust system
- Cylinder head cover
- Camshaft and cam chain tensioner
- Cylinder head
- Valves
- Cylinder
- Piston and rings
- Specifications
Chapter Five - Engine Lower End
- Removal
- Installation
- Recoil starter
- Balancer and oil pump gears
- Cam chain and rear guide
- Crankcase
- Crankcase seal replacement
- Crankcase bearing
- Engine balancer
- Oil pump
- Crankshaft
- Middle gear assembly
- Middle gear assembly shim and lash adjustment
- Specifications
Chapter Six - Clutch and Sheaves
- Drive belt cover
- Outer bearing housing
- Drive belt
- Primary and secondary sheaves
- Right crankcase cover
- Clutch
- Specifications
Chapter Seven - Transmission and Shift Mechanisms
- Select lever assembly
- Select lever cable
- External shift mechanism
- Transmission
- Shift drum and forks
- Specifications
Chapter Eight - Fuel System
- Carburetor
- Fuel valve
- Throttle cable
- Specification
Chapter Nine - Electrical System
- Electrical component
- Ignition and charging system operation
- Alternator cover
- Stator and pickup coil
- Rotor, starter clutch and starter gears
- Starter
- Starting system switches
- Ignition system
- Charging system
- Fan system
- Coolant temperature warning system
- 4 Four-wheel drive relays and gear motor
- Indicator circuits
- Switches
- Headlights
- Taillight
- Specifications
Chapter Ten - Cooling System
- Cooling system safety
- Radiator and fan
- Fan sending unit
- Coolant temperature sending unit
- Thermostat
- Water pump
- Specifications
Chapter Eleven - Front Suspension and Steering
- Front wheel
- Front hub
- Tie rods
- Steering knuckle
- Control arms
- Shock absorbers
- Steering shaft
- Handlebar
- Wheel runout
- Specifications
Chapter Twelve - Front Axles and Differential
- Front axles
- Differential
- Front drive shaft
- Specifications
Chapter Thirteen - Rear Suspension
- Rear wheel
- Rear hub
- Rear knuckle
- Stabilizer
- Control arms
- Shock absorbers
- Specifications
Chapter Fourteen - Rear Axles and Final Drive
- Rear axles
- Final drive unit
- Specifications
Chapter Fifteen - Brakes
- Front brake pads
- Front brake caliper
- Front master cylinder
- Rear brake pads
- Rear brake caliper
- Rear master cylinder
- Left hand brake cable replacement
- Brake system draining
- Brake system bleeding
- Brake disc
- Specifications
Chapter Sixteen - Body
- Body panel fasteners
- Seat
- Fuel tank side panels
- Fuel tank cover and fuel tank
- Engine side cover and side panel
- Front carrier
- Front fender hood
- Front bumper and skid plate
- Front grille and lights
- Front fender assembly
- Rear carrier and fender panel
- Rear fender
- Footrest panels
- Center and rear skid plates
- Specifications
Index
Color Wiring Diagrams